TYNESS PERFORMANCE
1.Introduction
- Tyness Performance is a versatile connected sensor that provides a universal solution that’s easy to install and use. It provides a rapid response to the needs of customers who want to easily supervise and visualize the real-time operation of their production equipment, monitor energy consumption and know the load and efficiency of their production resources. Thanks to Tyness Performance, you can optimize your usage schedules and energy consumption for a rapid return on investment.
- Its complete equipment will enable you to measure various key elements of your installation, such as temperatures (2 temperature sensor inputs), on/off events (2 digital inputs 12/24V AC or DC), energy consumption (3 inputs for clip-on current clamps) or any analog measurement (2 analog inputs 0-10V / 4-20mA). The Tyness Performance can use these measurements to identify operating states, provide performance indicators and supply statistics. Thanks to its easy-link cabling system and DIN rail mounting, the sensor can be installed very quickly and integrated perfectly into your infrastructure.
Advantages
- Benefit from a plug & play solution: easy to integrate and immediately operational.
- Receive pre-configured, ready-to-use equipment.
- LoRaWAN wireless communication for reliable, long-range, secure connectivity.
- Real-time data transmission for optimal monitoring.
- Configuration and updates via a simple, intuitive application.
- 4 clamp sizes available from 10mm (75A) to 36mm (600A). No configuration required.
- Follow-up by our EWATTCH experts.
Real time operating states detection and statistics
- Current operating status: standby, startup/preheating, production, stop.
- Time measurements: cycle time, time spent in different states.
- Cycle count: number of cycles performed in production, total number of cycles, standby cycles.
- Energy measurement: Total energy consumed, energy consumed in different states.
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2.Measures
The sensor can be used to perform various measurements. The wiring methods for each are shown below. Technical specifications are described at the bottom of the documentation.
Current measurement :
Current measurement is performed using 3 opening current clamps connected to the sensor by 2m cables.
These clamps must be opened and then clipped around each of the insulated cables of the phases to be measured. Please note that the maximum current and voltage of each phase must not exceed the limits specified in the technical specifications.
Analog measurement:
These 2 measurement channels can be used to measure analog values 4-20mA or 0-10V. Please note that polarity must be respected.
Digital measurement:
These 2 measurement channels can be used to measure digital voltage signals ranging from 12 to 24V DC or AC. Measurement is performed via the 2 cables identified DI 1 and DI 2, each of which requires one wire to be connected to the voltage to be measured and the other to ground. Polarity is not important.
These measurement inputs are used to measure the following information:
- Current signal state
- Signal ON time
- The number of times the signal has been ON
- The length of the last ON state
Temperature measurement:
These 2 temperature measurements are made by temperature probes connected to the product. These probes are compatible with thermowells with a minimum diameter of 10mm.
3.Dangers and Warnings
The manufacturer cannot be held responsible if the instructions in this manual are not followed.
This product must be installed by a professional, in an indoor environment and in such a way as not to make it difficult to operate the disconnecting device.
Any intervention on the product must be carried out by a professionnal.
The product must be replaced by a professionnal.
The device must be used in accordance with the specifications in this documentation, otherwise there is a risk of danger. If the device is used in a manner not specified by the manufacturer, the protection provided by the device may be compromised.
No part of the device should be replaced or removed.
Disconnect all power supplies before servicing this unit.
Only accessories conforming to the manufacturer’s specifications should be used (current clamps, temperature probes and connecting cables).
4.Installation and Implementation
Prerequisites :
- 1x TYNESS-PERFORMANCE or TYNESS-PERFORMANCE-4G : intelligent sensor communicating via LoRa or 4G.
- Electrical equipment performing production cycles: injection molding machines, hydraulic presses, machine tools, compressors, etc.
- Slot available for mounting Tyness Performance.
- 50/60Hz 100-240VAC for the 5VDC power supply.
- Access to the power supply of the main equipment or consumer, to connect current clamps.
- Electrical signal 0 – 12V/24V changing state at the same time as the production cycle.
Installation
- Mount the Tyness, power supply and easy-link terminal block on a DIN rail. Connect the Tyness to the easy-link modules using the DIN cables.
- Depending on the position of the FIX-RAIL, the height of the tab must be adjusted to ensure accessibility.
- Remember to connect the supplied 5V power supply to the easy-link card.
- Connect and secure the antenna. In the case of a metal cabinet, place the antenna outside.
- Standard use : Connect the current clamps before clipping them onto cables to measure.
- Machine use : Connect the current clamps before clipping them onto the 3 phases of the main power supply or the most consuming device.
- Standard use : Connect your digital inputs, temperature inputs and analog inputs on easy-link wiring module.
- Machine use : Connect the digital production input to the 0-12/24V AC or DC output of the equipment or an external sensor. No polarization is required. If the electrical equipment does not have this type of signal. This signal can be generated by an additional external sensor, such as an inductive proximity switch (see illustration below).
Use cases
- Injection molding machine: Production signal is on top colorator
- Hydraulic press: Production signal on top dead center
- Machine tool: Production signal on door opening or light column
- Screw extruder: Number of screw turns
5.Configuration and settings
Product configuration software is available. This allows you to configure and update the product. The procedure below describes how to connect to the product.
Implementation
- Power the Tyness.
- Download the Tyness Configurator software. This software is available at the following link: https://www.ewattch.com/documentations-techniques/.
- Run the program (no installation required, available for PCs with Windows 8 or higher, Apple and Linux). Connect your computer to the Tyness socket, using a MicroUSB cable with an extended 12mm connector.
- A new communication port appears in the “Serial Port” drop-down menu.
- Click on the “Connect” button.
Caution: You have a 30-second window in which to connect the software. If you’ve waited too long, disconnect and reconnect the cable to restart the USB connection.
6.Display Examples
7.Product cleaning
The product should be cleaned with a dry, soft, lint-free cloth. Remove encrusted deposits with a slightly damp cloth.
Never use cleaners, alcohol or thinner.
8.Technical Specifications
POWERSUPPLY
- Supply voltage : 5V±5%
- Power : 2,5W
- Current : 0,5A
- Supply cable length : 1 meter
- Supply voltage fluctuation : ±5% of nominal voltage
ENVIRONMENTAL CONDITIONS
- Operating temperature : 5°C to 60°C
- Storage temperature : -20°C to +70°C
- Operating humidity : 10% to 80%, non-condensing
- Maximum altitude : 2000 m
- Pollution degree : 2
LORA® RADIO COMMUNICATION
- Wireless communication : LoRaWAN™ or LoRa®
- Maximum transmit power : 14dBm
- Unique serial number : Yes
- Communication distance : 15km in open fields
- Antenna : Integrated (optional with external antenna)
- LoRaWan version : 1.0.1
- LoRaWan classe : A
4G RADIO COMMUNICATION (EUROPE ONLY)
- Wireless communication : NB IOT and LTE-M
- Antenna : external
PHYSICAL CHARACTERISTICS
TYNESS
- Dimensions (H x W x D) : 142 x 77 x 36 mm
- Weight : 132 g
- Mounting : DIN rail, magnet or wall-mounted (option: double-sided)
Easy-link module
- Dimensions (H x W x D) : 59 x 93 x 65 mm
- Weight : 100 g
- Mounting : Rail DIN
ANALOG MEASUREMENTS
- Number of inputs : 2
- Resolution : 1 mV / 1µA
- Accuracy : ±10 mV / 10µA
- Measurements : 0-10V / 4-20mA
TEMPERATURE MEASUREMENTS
- Number of inputs : 2
Probe type : MULTI-IN-LT-SONDE-TEMP-xM
- Resolution : 0.01°C
- Accuracy : ±0.5°C (-10°C to +85°C)
- Measurement range: -55°C to +125°C
DIGITAL INPUTS
- Number of inputs : 2
- Minimum voltage : 12V
- Maximum voltage : 24V
- Maximum frequency : 3Hz
- Minimum off time : 200ms
- Minimum on time : 100ms
CURRENT MEASUREMENTS
- Number of measurements: 3
- Accuracy : +/- 2% from 1A
- Bandwidth : 40 Hz à 20 kHz
- Sampling frequency : 8 kHz
- Resolution : 10 mAh
- RMS current measurement time : 1 second
9.LoRaWAN Frame Description (Payloads)
A description of the radio exchange format is available for download at this address: Download payload format
To facilitate the integration of products communicating via the LoRaWAN network, Ewattch has developed a payload decoder available at this address: Payload decoder
10.Certifications and Compliance
EUROPE
EMC
- EN 61000-6-2 : Immunity for industrial environment
- EN 61000-6-3 : Emission for residential environment
- EN 55022 : IT equipment immunity
Radio
- EN 300220 : Electromagnetic compatibility and radio spectrum for short-range devices
Safety
- EN 61010 : electrical test and measurement equipment
Logos
European conformity symbol
symbol of the WEEE directive (Waste Electrical and Electronic Equipment)
USA
FCC compliance statement
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation.
FCC §15.21
The Federal Communications Commission (FCC) warns the users that changes or modifications to the unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
FCC §15.203
This equipment must be installed by qualified professionals or contractors in accordance with FCC Part 15.203, Antenna Requirements. Do not use any antenna other than the one provided with the unit.
FCC §15.105 (b)
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
FCC ID: 2BBDC-TYNESS-V3-01
11.References
TYNESS PERFORMANCE or TYNESS PERFORMANCE 4G:
- 1 x Tyness with multiple measurements and current measurement with or without 4G module
- 1 x magnetic antenna for mounting outside the cabinet (ref.: ANTMAGNSUP)
- 1 x easy-link wiring module for DIN rail (ref.: TYNESS-EASY-LINK-CURR-MULTI-IN)
- CAUTION The kit must be completed with DIN cables, current clamps and a power supply. Other accessories are also available.
DIN cables :
- TYNESS-RALLONGE-DIN-CURR-1M : DIN cable for connecting the Tyness to the easy-link current measurement module (Cable length: 1m)
- TYNESS-RALLONGE-DIN-CURR-3M : DIN cable for connecting the Tyness to the easy-link current measurement module (cable length: 3m)
- TYNESS-RALLONGE-DIN-MULTI-IN-1M : DIN cable for connecting the Tyness to the easy-link multiple measurement module (cable length: 1m)
- TYNESS-RALLONGE-DIN-MULTI-IN-3M : DIN cable for connecting the Tyness to the easy-link module for multiple measurements (cable length: 3m)
Current clamps :
- CURCLAMP-HC-S1 : Measuring clamps for Ø10mm clips – 75A eff max
- CURCLAMP-HC-S2 : Measuring clamps for Ø16mm clips – 100A rms max
- CURCLAMP-HC-S3 : Measuring clamps for Ø24mm clips – 300A eff max
- CURCLAMP-HC-S4 : Measuring clamps for Ø36mm clips – 600A eff max
Accessories :
- ALIM-RAIL-5V : Power supply 50/60Hz 100-240VAC 5VDC DIN rail mounting
- ANTMAGNSUP : Antenna with magnetic base (cable length: 4m)
- MULTI-IN-LT-SONDE-TEMP-3M : Temperature sensor (cable length: 3m)
- MULTI-IN-LT-SONDE-TEMP-6M : Temperature sensor (cable length: 6m)
Easy-link module :
- TYNESS-EASY-LINK-CURR-MULTI-IN : Easy-link wiring boards
- TYNESS-EASY-LINK-BOITIER : DIN mounting box for easy-link wiring modules
12.Contact
13, Rue Maurice Jeandon
88100 Saint-Dié des Vosges
FRANCE
sales@ewattch.com
+33(0)3.29.57.75.97
www.ewattch.com